3D-A1000 Features

Thương hiệu: COGNEX
Tình trạng: Còn hàng
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Features 

  • 3D-A1000 Features

3D-A1000 Features

The 3D-A1000 dimensioning system is a compact and industrial smart camera, capable of capturing moving objects in both 3D and 2D. The system is equipped with powerful vision-based tools that automate tasks like container fill measurement, damage detection, feature finding and more. The 3D-A1000 provides fast, reliable results without any complicated setup or maintenance, allowing logistics facilities of any size to:

  • Estimate shipping costs
  • Optimize storage density
  • Track registered goods
  • Sort products efficiently
  • Recover lost revenue
  • Eliminate manual processes

 

2D and 3D images of a package

Innovative 3D and 2D technology for powerful inspections

Unlike conventional methods, the 3D-A1000 uses patented 3D symbolic light technology to freeze motion with a single image. This generates more accurate 3D point cloud data, eliminating the need for complex calibration and encoder integration. Embedded processing enables use of powerful Cognex vision tools to run additional 3D + 2D inspections.

Elevate dimensioning with the 3-D A1000 Multi-Head Dimensioning System

The 3D-A1000 Multi-Head Dimensioning System captures more angles and perspectives for greater dimensioning capabilities. Using multiple devices, this fully configurable system offers expanded coverage to create a comprehensive, multi-perspective view. This adaptable solution is easy to set up and allows users to quickly and accurately dimension items at smaller gaps and faster belt speeds.

Solve applications with the 3D-A1000 Multi-Head Dimensioning System as a standalone solution or seamlessly integrate it into other Cognex solutions, including Modular Vision Tunnels. This configurable system can accommodate a wide variation of dimensioning applications in logistics.

Five-sided modular vision tunnel using DataMan 380 barcode readers in warehouse logistics

Powerful and compact turnkey system

Plug and play factory-calibrated system

3D-A1000 parts in a box

3D point cloud profile data, calibrated to 2D image data

3D point cloud profile data of a tire

<5 mm (0.2") dimensional accuracy on cuboidal and irregular objects

Cardboard box

Instant in-motion snapshot technology (no encoder required)

3D-A1000 above a conveyer with boxes

Add powerful Cognex vision tools to run additional 3D + 2D inspections

Fragile label on a box on a conveyer

Unaffected by uneven transitions, speed changes, or curved conveyance

Boxes on a high-speed conveyer

Superior performance on difficult target surfaces

Golf bag, tote, tire, and baggage on conveyers

Application assistance and performance feedback

Screen shot of 3D-A1000 software

Seamless barcode tunnel integration with DataMan Multi-Reader Sync

Logistics tunnel scanning parcels with Cognex

Out of the box ready with easy integration and maintenance

The 3D-A1000 is factory calibrated and ready for system integration immediately. Unlike conventional systems that can take a skilled engineer 3 to 6 hours to install and calibrate, the 3D-A1000 can be installed by anyone in under 15 minutes, using an intuitive setup wizard.

Step 1

Connect without the hassle of software downloads and installation procedures.

Step 2

Intuitive wizard simulates the installation environment to assist with mounting and optimization.

Step 3

In under 15 minutes, the system is ready to run and auto-certify with performance analysis tools.

Step 4

Once installed, continued feedback provides statistical insight into production and processes for data-driven optimization.

Specifications

Technologies 3D Symbolic Light
Acquisition Rate Up to 3 Hz (acquisition and on-board processing)
Trigger Trigger input voltage limits: 24 VDC
Input ON: >10 VDC (>6 mA)
Input OFF: <2 VDC (<1.5 mA)
Power Voltage: +24 VDC (22–26 VDC)
Current: 3 A max
2D Vision 1280 x 960 resolution
Modular external lighting & filter
Communication GigE, TCP/IP, PROFINET, EtherNet/IP(TM), M/S
I/O 2 fixed inputs, 2 fixed outputs
Operating Temperature 0–40 °C (32–104 °F)
Storage Temperature -10–60 °C (14–140 °F)
Operating Humidity < 85% (non-condensing)
Weight 485 g (17.1 oz)
Protection IP65
Certifications CE, FCC, KCC, TUV SUD NRTL, RoHS, NTEP
ntep_logo_bw Cognex's 3D-A1000 is certified legal for trade. View the NTEP certificate for list of approved use cases.
Typical Mounting Distance Belt Width Min. Object
(L x W x H)
Max. Object
(L x W x H)
1000 mm
(39 in)
450 mm
(17.7 in)
25 x 25 x 10 mm
(1.0 x 1.0 x 0.4 in)
550 x 400 x 400 mm
(21.6 x 15.7 x 15.7 in)
1350 mm
(53 in)
600 mm
(23.6 in)
35 x 35 x 15 mm
(1.4 x 1.4 x 0.6 in)
750 x 550 x 550 mm
(29.5 x 21.6 x 21.6 in)
1650 mm
(65 in)
750 mm
(29.5 in)
45 x 45 x 20 mm
(1.8 x 1.8 x 0.8 in)
900 x 650 x 650 mm
(35.4 x 25.6 x 25.6 in)
2000 mm
(78 in)
900 mm
(35.4 in)
55 x 55 x 25 mm
(2.1 x 2.1 x 1.0 in)
1100 x 800 x 800 mm
(43.3 x 31.5 x 31.5 in)

The above scenarios are typical for a given mounting distance. Mounting distance will vary based on specific applications as guided by our software.

Longer objects can be handled with the inclusion of an encoder.

3D-A1000 field-of-view and working distance diagram

Accessories

In-Sight 7000 Cables
Cables

X-coded, power I/O and external light cables available.

Red, blue, green and clear lens filters
Filters

 

Offers individually controlled diffuse illumination ideal for inspecting parts at varying working distances.

Pivot mounting bracket
Pivot Mounting Bracket

 

Robust, stainless steel bracket is easy to mount and pivots as needed to position the 3D-A1000 at best angle position.

HPIA, High Power Illumination Accessory
High-Powered Illumination Accessory (HPIA)

 

HPIA provides the brightest image with the highest contrast for very high speed logistics applications.

Applications

Manufacturers, machine builders, and system integrators across all industries deploy 3D-L4000 laser displacement sensors to automate inspection, guidance, and measurement applications. These industry-agnostic solutions make it simple to integrate automation into any factory setting.

Damage Detection

The 3D-A1000 uses a 3D and 2D camera system to automatically detect damage to boxes such as dents, bulges, crushed parts, or open flaps.

Distribution and Warehousing

The 3D-A1000 uses 2D and 3D data for flagged tape, over-pack detection, open flap detection, label placement, and cuboidal dimensioning.

Label Placement and Verification
The 3D-A1000 leverages 2D, 3D, and Deep Learning technology to enable the accurate placement of labels and confirmation that labels have been applied correctly and in the right location.
Airport Baggage Handling

The 3D-A1000 dimensioning system offers out of gauge detection and irregular baggage dimensioning.

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