In-Sight 2800 Vision System

Thương hiệu: COGNEX
Tình trạng: Còn hàng
Liên hệ

Features 

Vision made simple

The In-Sight 2800 vision system combines artificial intelligence (AI) with traditional rule-based vision tools to solve a wide range of applications. From presence/absence detection to sortation and character reading, In-Sight 2800 provides an easy to deploy solution for error-proofing.

Designed for factory automation, In-Sight 2800 enables manufacturers of all sizes to:

  • Increase product quality – Catch small, subtle defects with optimized error detection.
  • Maximize operational efficiency – Leverage your existing workforce and keep your lines running with fast, intuitive job setup.
  • Streamline integration – Take the guesswork out of image optimization and identify the correct combination of accessories in a few button clicks.
In-Sight 2800 vision sensor classifying scents on bars of soap

Unlimited classification outputs and regions of interest provide ultimate flexibility

Go beyond OK/NG. The powerful edge learning classifier tool identifies and sorts parts based on multiple features or characteristics. This enables you to classify defects into different categories and correctly identify parts with variation. Along with the ability to assign multiple classifications, you can set up multiple regions of interest to inspect different sections of your image with a single trigger.

Advanced optical character recognition deciphers a range of text

Read characters on reflective, low-contrast, and non-flat surfaces with ease. The edge learning read tool leverages AI-based optical character recognition to read a variety of text. With minimal training – using as few as five to ten sample images – the tool can be deployed to automate character reading applications.
Edge learning read tool deciphers multi-line text on juice box

 

In-Sight 2800 vision sensor, brain with connected dots and software icons

Comprehensive vision toolset addresses tasks of varying complexity

Integrating AI and rules-based tools in a single vision system, the In-Sight 2800 solves a variety of error-proofing applications. Use the tools individually for simple jobs or chain them together to solve more difficult logic sequences.

EasyBuilder development environment simplifies setup and offers rapid turnaround

Plug in and get results in minutes with the In-Sight 2800 – no programming experience needed. The intuitive EasyBuilder development environment walks users step-by-step through application setup, enabling rapid turnaround from proof of concept to deployment.

EasyBuilder software interface

Spreadsheet interface for advanced applications

The robust spreadsheet interface is well-suited for building advanced or highly customized applications. It allows you to finetune job parameters, so you can meet more challenging requirements. (Note: Spreadsheet is only available on In-Sight 2802 models.)

EasyBuilder software interface showing inspection of electrical connector

Multi-torch cover attachment showing multi-color lights

Powerful and flexible integrated lighting for enhanced images

Capture high-resolution images of any product in any environment. Multi-color lighting (RGBW) optimizes image formation, maximizing contrast and illumination, regardless of operating conditions.

Powerful imaging technology offers improved accuracy

High Dynamic Range (HDR) Technology uses advanced image sensing that is 16X more detailed than conventional sensors. This drastically increases image quality and contrast, resulting in more accurate inspections and detection of subtle defects.

comparison of two images demonstrating clearer processing of HDR technology
Modular architecture

Modular, scalable architecture for current and future needs

With field-changeable components, the In-Sight 2800 can be modified to address various application settings and custom requirements. This modularity allows manufacturers to quickly adapt to new parts and keep up with changing demands.

View the In-Sight 2800 in 360 degrees

Get a closer look at the features of the In-Sight 2800 in a fully interactive 3D tour

See it now

Animated image of In-Sight 2800 configuration options with a 360 degrees icon in lower right

 

 

 

 

 

 

 

Specifications

In-Sight 2800 Series Specifications
  In-Sight 2800 In-Sight 2801 In-Sight 2802
Image Sensor 1 /2.8" CMOS monochrome and color
Image Sensor Properties 6.17 mm diagonal, 2.8 µm square pixels
Image Resolution Options SVGA1 (720x540) 1.6 MP (1440x1080) 2 MP (1920x1080)
Electronic Shutter Speed Min. exposure: 29 μs
Max. exposure: Up to 10 ms (internal illumination) / Up to 200 ms (external illumination)
Acquisition Up to 45 Hz
Lens Options Multi Torch: 8 mm, 12 mm, 16 mm (High Speed Liquid Lens or manual focus lens)
Mini: 6.2 mm or 16 mm High Speed Liquid Lens
Multi Torch: 12 mm, 16 mm (High Speed Liquid Lens or manual focus lens)
Discrete Inputs 2 opto-isolated
Discrete Outputs 2 opto-isolated
Other I/O Points 2 user configurable as inputs or outputs
Status Outputs 5 status LEDs, audible beeper
Lighting Multi Torch: High-Powered Multi-Color 4 LED ring light (red, green, blue, white)
Mini: 4 LED small form factor light for 6.2mm lens (red, blue, white, IR options)
Mini HPIL: 4 LED small form factor high-powered light for 16 mm lens (red, white options)
Multi Torch: High-Powered Multi-Color 4 LED ring light (red, green, blue, white)
Communications Ethernet interface
Protocols TCP/IP, PROFINET, EtherNet/IP™, SLMP, OPC/UA, FTP
Power 24V +/- 10%
Power Consumption ≤7.5W
Material ABS, Acrylic, Aluminum alloy, NBR, PC, PET, PMMA, Silicone, Silicone rubber, Stainless steel, TVP, Zinc alloy
Weight 6.2 mm: 141 g; 16 mm: 169 g; Multi Torch: 290 g;
Right angle configuration adds 50 g
Operating Temperature 0–40 °C (32–104 °F)
Storage Temperature -10–60 °C (14–140 °F)
Operating and Storage Humidity <95% non-condensing
Protection IP67
RoHS Certified Yes
Approvals EU CE, US FCC, TUV CB NRTL IEC 61010
Software In-Sight Vision Suite
In-Sight EasyBuilder access

In-Sight spreadsheet access    

1 SVGA options are monochrome only.

In-Sight 2802 with Multi Torch

Diagram comparing the features of the In-Sight 2800 models

In-Sight 2800/2801 with Multi Torch

Field of view diagram for In-Sight 2800 multi-torch with 8 mm lens, 12 mm lens, and 16 mm lens

In-Sight 2800/2801 Mini

Field of view diagram for In-Sight 2800 mini with 6.2 mm lens and for In-Sight 2800 mini with HPIL and 16 mm lens

Software

In-Sight 2800 is programmed using the EasyBuilder interface within the In-Sight Vision Suite. With its point-and-click training, EasyBuilder is ideal for setting up jobs, from simple to complex. The intuitive process guides developers step-by-step through setup — from image capture to the final result and beyond — allowing both new and experienced users to configure vision applications.

Download Software from MyCognex

EasyBuilder software interface showing inspection of electrical connector

EasyBuilder simplifies setup and delivers rapid turnaround

With its point-and-click programming, the EasyBuilder® interface within In-Sight Vision Suite is ideal for setting up simple or common jobs. The intuitive process guides developers step-by-step through setup—from image capture to the final result and beyond—allowing both new and experienced users to configure reliable vision applications.

EasyBuilder point-and-click training environment showing inspection application

Spreadsheet facilitates deployment of advanced applications

The spreadsheet interface is ideal for building advanced and highly customized applications. Robust in design, this development environment provides users with the ability to make critical adjustments to job parameters, without the need for programming. It enables you to quickly set up and run jobs and continue to adapt applications as your requirements evolve.

Spreadsheet development environment showing classification application

In-Sight 2800 is also embedded with a full suite of traditional and edge learning vision tools that solve a variety of error-proofing applications. The extensive library accommodates all skill levels by providing access to industry-proven, rule-based algorithms, such as Measure Distance, Pixel Count, Count Patterns and Math and Logic Tools, as well as innovative, easy-to-use ViDi EL tools.

Using a pre-trained set of AI-based algorithms, ViDi EL tools solve complex applications, like advanced segmentation and classification, in minutes. Training is simple, requiring as few as 5 to 10 images per class and delivering fast, reliable results in real-time – no programming or AI expertise needed.

five images of four different gears labeled with ViDi EL overlays
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ViDi EL Classify

The ViDi EL Classify tool uses edge learning to automatically identify and sort objects into classes based on multiple defect types or user-defined features. Within the same class of objects, this advanced classifier is capable of discerning visually similar, but different objects. From as simple as OK/NG all the way to classifying parts with variation, ViDi EL Classify can be used to detect errors for a wide range of products.

ViDi EL Read

The ViDi EL Read tool deciphers a variety of text and font types using advanced optical character recognition (OCR). It reads multi-line text, as well as characters against challenging backgrounds, including reflective, low-contrast, and non-flat surfaces. ViDi EL Read can also be quickly redeployed to handle new text and accommodate process variations. With minimal training required, the tool simplifies job setup and delivers fast, accurate character reading.

ViDi EL read

Accessories

 

Flexible hardware enables users to customize the In-Sight 2800 for any application. This modularity provides the ability to easily adapt to new parts and changes to the line, offering a solution that grows with your business.

Choose from a variety of accessories and field-changeable components to keep up with manufacturing demands, such as part changes, faster line speeds, and higher quality standards.

Accessories - Diffuse dome cover
Dome Cover
Accessories - Mini torch cover
Multi Torch Cover
Accessories - Power cable Power Cables

Accessories - RS232 cable

 
RS-232 Connection Cable
Accessories - Ethernet cable
Ethernet Cables
Accessories - Ethernet cable adapter X-coded to A-coded Ethernet Cable Adapter
Accessories - Universal bracket Universal Mounting Bracket Accessories - Pivot bracket 2 Pivot Mounting Bracket
Flat surface mounting plate adapter Flat surface mounting plate adapter for Multi Torch configuration Accessories - Red bandpass filter Red Bandpass Filter
Accessories - Blue bandpass filter
Blue Bandpass Filter

 

Applications

In-Sight 2800 makes vision simple across all industries, automating a wide range of applications through modular hardware and an extensive tool set. With unmatched ease of use, this industry-agnostic solution is accessible to all skill levels, regardless of prior vision or programming experience.

Automotive and EV

Gasket Quality Check

Verify whether gaskets are good or bad based on presence/absence of defects.

In-Sight 2800 vision sensor checking automotive gaskets

Ball Bearing Check

Confirm presence/absence of ball bearings within wheel bearing rings to ensure proper assembly.

In-Sight 2800 vision sensor inspecting ball bearings

Connector Insertion Check

Confirm correct insertion of connectors in wiring harnesses.

video thumbnail

 

Part Identification

Decipher hard-to-read text etched on metal components.

Edge learning read tool deciphers text etched on metal automotive part

Consumer Packaged Goods

Scent Classification

Identify different scents on bars of soap to ensure the correct scent is attached to the packaging.

video thumbnail

Air Freshener Quality Check

Detect presence/absence of sealing caps on air fresheners.

In-Sight 2800 vision sensor checking seal on air fresheners

Label Detection

Check for torn, poorly oriented, or incorrectly placed labels.

In-Sight 2800 vision sensor inspecting labels on bottles of laundry detergent

Electronics

PCB Component Check

Classify boards as good/bad based on missing, damaged, or incorrect components.

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Food and Beverage

Bottle Seal Check

Verify bottles are properly sealed and classify them as pass/fail.

In-Sight 2800 vision sensor checking seal on water bottle caps

Serving Scoop Detection

Determine whether a scoop is present, missing or if there are multiples in the packaging.

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Soup Can Code Reading

Read expiration dates, even on curved surfaces, to verify freshness and prevent consumer recalls.
Edge learning read tool read expiration date on side of soup can

Pharmaceutical

Blister Pack Quality Check

Detect presence/absence of pills in blister pack to ensure completeness.

video thumbnail

Vaccine Label Inspection

Verify expiration dates and lot codes to ensure vaccine efficacy and regulatory compliance.
Edge learning read tool deciphers expiration date and lot codes on side of vaccine vial

Logistics

Packaging Traceability

Read codes and text on a variety of package types to ensure proper routing and prevent rework.

Edge learning read tool reads code and tracking information on side of box

Download Datasheet

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