In-Sight 3800 Vision System

Thương hiệu: COGNEX
Tình trạng: Còn hàng
Liên hệ

Features 

All-in-one vision system solves all your vision needs

High speed, high resolution, high flexibility. The In-Sight 3800 has it all.

This advanced vision system provides a powerful, yet easy-to-use, solution for automated inspections. Embedded with a full set of robust rule-based tools and innovative edge learning technology, In-Sight 3800 solves a wide range of manufacturing applications, from defect detection and assembly verification to character reading and more. It also enables you to:

  • Run more inspections in less time – Maximize throughput with high-speed processing and quick setup
  • Improve the accuracy of your results – Generate high-contrast, high-resolution images that detect even the most subtle defects
  • Seamlessly scale your solution – Solve jobs, from easy to complex, using a common software platform
In-Sight 3800 performance statistics

Accommodate the fastest line speeds and optimize throughput

Lead with speed. With twice the processing power of previous vision systems, the In-Sight 3800 offers ultimate performance for any manufacturing application. Fast tool speeds keep pace with your operations, enabling you to increase throughput and get the most out of your automated solution.

Automate in minutes with edge learning technology

In-Sight 3800 is embedded with innovative edge learning tools that bring the power of AI to everyone. The tools allow beginners and experts alike to deploy reliable automation through simple, example-based training. Leveraging pre-trained algorithms, edge learning solves a variety of classification and text reading applications from presence/absence detection to multi-class sortation and advanced optical character reading.

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Deploy proven rule-based tools for more advanced jobs

In addition to edge learning tools, In-Sight 3800 offers a comprehensive set of rule-based tools. The tools can be used individually or combined, giving users the ability to leverage the best of traditional, rule-based vision and AI technology. The rule-based tool set allows you to measure distance and blobs, count pixels and patterns, read codes, guide robots, perform math and logic, and more.

 

Meet higher quality standards with powerful image formation

Capture high-resolution images of any product in any environment. Multi-color lighting (RGBW and IR) optimizes image formation, maximizing contrast and illumination, regardless of operating conditions. Simply click a button in In-Sight Vision Suite to change the light color and generate high-resolution images for more accurate inspections.

Push the boundaries of HDR

High-dynamic range plus (HDR+) extends the capabilities of HDR technology by automatically enhancing contrast. This creates a more uniformed and more detailed image in a single acquisition, and allows you to see features that were not visible before. HDR+ also reduces exposure times, which enables you to accommodate faster line speeds.

Address a range of applications – from simple to complex – with flexible development options

In-Sight 3800 runs off of In-Sight Vision Suite software, which is common across all In-Sight products, and offers two development environments –EasyBuilder® and spreadsheet. The intuitive EasyBuilder interface is ideal for building simple or common jobs, while the robust spreadsheet interface is well-suited for building complex or highly customized applications.

In-Sight Vision Suit spreadsheet and EasyBuilder interfaces
Exploded diagram of In-Sight 3800 modular components and accessories

Adapt your solution as your needs evolve with scalable hardware

Handle variation with ease. In addition to software flexibility, the In-Sight 3800 vision system offers modular hardware. Field-changeable components allow you to modify the solution to address various application settings and custom requirements. This enables you to adapt to changing demands, including part changeovers, higher quality standards, and faster fulfillment.

Specifications

Image Sensor IS3801M IS3801C IS3803M IS3803C IS3805M IS3805C
In-Sight 3800 Series Specifications
Bit Depth 8-bit monochrome 24-bit color 8-bit monochrome 24-bit color 8-bit monochrome 24-bit color
Frames per Second (Maximum, Full Resolution) 125 fps 52 fps 47 fps 30 fps 32 fps 21 fps
Sensor Type 1/2.3” CMOS, global shutter 1/1.8” CMOS, global shutter 2/3” CMOS, global shutter
Sensor Properties 6.3 mm diagonal
3.45 x 3.45 μm square pixels
8.9 mm diagonal
3.45 x 3.45 μm square pixels
11.1 mm diagonal
3.45 x 3.45 μm square pixels
Maximum Image Resolution (pixels) 1440 x 1080 2048 x 1536 2448 x 2048
Electronic Shutter Speed 19.5 μs to 200,000 μs 25.1 μs to 200,000 μs 19.1 μs to 200,000 μs
Image Sensor IS3808M IS3808C IS3812M IS3812C IS3816M IS3816C
Bit Depth 8-bit monochrome 24-bit color 8-bit monochrome 24-bit color 8-bit monochrome 24-bit color
Frames per Second (Maximum, Full Resolution) 24 12 22 11 18 8
Sensor Type 2/3" CMOS, global shutter 1/1.1” CMOS, global shutter 1.1” CMOS, global shutter
Sensor Properties 11.1 mm diagonal,
2.74 x 2.74 μm square pixels
14.0 mm diagonal,
2.74 x 2.74 μm square pixels
16.8 mm diagonal,
2.74 x 2.74 μm square pixels
Maximum Image Resolution (pixels) 2840 x 2840 4096 x 3000 5320 x 3032
Electronic Shutter Speed 22 μs to 200,000 μs 22 μs to 200,000 μs 29.1 μs to 200,000 μs
Vision System
Memory 4 GB
Lens Type C-Mount, Cognex High Speed Liquid Lens Autofocus, or Cognex manual focus lens (used with Multi-Torch Illumination accessory).
Trigger 1 opto-isolated, acquisition trigger input.
Discrete Inputs 1 opto-isolated, acquisition trigger input.
Up to 3 general-purpose inputs when connected to the Breakout cable.
Discrete Outputs Up to 4 high-speed outputs when connected to the Breakout cable.
Status LEDs Pass/Fail LED and Indicator Ring, Network LED and Error LED.
High Speed Liquid Lens Lifespan Number of Focus Cycles: 1800 M cycles
Job/Program Memory 7.2 GB non-volatile flash memory; unlimited storage via remote network device.
Image Processing Memory 512 MB SDRAM
Network Communication 2 Ethernet ports, 10/100/1000 BaseT with auto MDIX. IEEE 802.3 TCP/IP Protocol.
1 USB-C port (supports direct connection to In-Sight Vision Suite on a PC, no factory floor protocols supported)
Supports DHCP, static, and link-local IP address configuration. One port supports TSN networks.
Communication Protocols TCP/IP, PROFINET, EtherNet/IP, SLMP, ModbusTCP, (S)FTP, RS-232C
Power Consumption 24 V DC ± 10%, 2.0 A maximum.
Power Output 24 V DC at 1.0 A maximum to external light.
Material Die-cast Zinc housing.
Finish Painted.
Mounting Four M3 threaded mounting holes. See Accessories for supported mounts.
Pattern: 38.5 × 58.5 mm (1.52 × 2.60 in)
Weight In-Sight 3800 with no accessories attached: 570 g (20.10 oz).
With 45 mm plastic C-Mount cover (COV-380-CMNT-45): 625 g (22.0 oz.) - no lens included.
With 60 mm plastic C-Mount cover (COV-380-CMNT-60): 635 g (22.4 oz.) - no lens included.
With 75 mm plastic C-Mount cover (COV-380-CMNT-75): 650 g (22.9 oz.) - no lens included.
With Multi-Torch Illumination, High Speed Liquid Lens (16 mm), and standard front cover: 840 g (29.6 oz.).
With Multi-Torch Illumination, High Speed Liquid Lens (16 mm), and dome attachment: 970 g (34.2 oz.).
Ambient / Environment Temperature 0° C to 40° C (32° F to 104° F)
Storage Temperature -20° C to 80° C (-4° F to 176° F)
Humidity <95% non-condensing
Protection IP67 with all cables properly attached (or the provided connector plug installed), the IP67-rated cover, or Multi Torch attachment properly installed.
Packaging shock spec
(not device itself)
IEC 60068-2-27: 18 shocks (3 shocks in each polarity in each (X, Y, Z) axis) 80 Gs (800 m/s2 at 11 ms, half-sinusoidal) with cables or cable plugs and a 150 gram or lighter lens attached.
Vibration IEC 60068-2-6: vibration test in each of the three main axis for 2 hours at 10 Gs (10 to 500 Hz at 100 m/s2 / 15 mm) with cables or cable plugs and a 150 gram or lighter lens attached.
Regulations/Conformity CE, FCC, KCC, TÜV SÜD NRTL, EU RoHS, China RoHS

Array of FOV diagrams for In-Sight 3800

Array of FOV diagrams for In-Sight 3800

Array of FOV diagrams for In-Sight 3800

Array of FOV diagrams for In-Sight 3800

NOTE: The above field of view diagrams are based on the minimum and maximum focus distances of the High Speed Liquid Lens. If using a High Speed Liquid Lens with the Multi Torch light accessory, the system will perform best at distances between 150mm and 500mm in terms of light intensity/uniformity.

Find the right lens for your application

The Cognex lens advisor makes it easy to select the right lens for your application. Plug in your specifications, hit "Calculate," and let the advisor take care of the rest.

Find lens

Lens-advisor

 

 

 

 

 

 

 

 

 

Software

Common software platform offers flexible development options

In-Sight Vision Suite software is common across all In-Sight products and includes two programming environments – EasyBuilder® and spreadsheet – which allow you to seamlessly scale your solution as your application needs change.

Download software from MyCognex

EasyBuilder simplifies setup and delivers rapid turnaround

With its point-and-click programming, the EasyBuilder® interface within In-Sight Vision Suite is ideal for setting up simple or common jobs. The intuitive process guides developers step-by-step through setup—from image capture to the final result and beyond—allowing both new and experienced users to configure reliable vision applications.

EasyBuilder point-and-click training environment showing inspection application

Spreadsheet facilitates deployment of advanced applications

The spreadsheet interface is ideal for building advanced and highly customized applications. Robust in design, this development environment provides users with the ability to make critical adjustments to job parameters, without the need for programming. It enables you to quickly set up and run jobs and continue to adapt applications as your requirements evolve.

Spreadsheet development environment showing classification application
In-Sight 3800 vision system with brain graphic and rule-based tool icons

Extensive toolset addresses tasks of varying complexity

In-Sight 3800 is embedded with a full suite of traditional and AI-based vision tools that solve a variety of error-proofing applications. This comprehensive library accommodates all skill levels by providing access to industry-proven, rule-based algorithms, such as Measure Distance, Measure Angle, Count Patterns and Math and Logic Tools, as well as innovative, easy-to-use ViDi EL tools. The tools can be used individually or combined, giving you the ability to leverage the best of both traditional, rule-based vision and edge learning technology.

Easy-to-use edge learning brings the power of AI to everyone

Edge learning is a subset of AI that uses a pre-trained set of algorithms to solve vision tasks in minutes. Training is simple, requiring as few as 5 to 10 example images with no advanced programming or AI expertise required. Powered by edge learning, ViDi EL tools help you automate and scale inspection applications. These innovative tools deliver fast processing speeds to increase throughput, keep pace with your operations, and deliver fast, reliable results in real-time.

In-Sight 3800 reads lot codes on cast metal components

ViDi EL Segment

The ViDi EL Segment tool allows users to segment images to extract particular regions for targeted inspection. The region can include any type of feature on a part that you want to identify, from unwanted defects to critical components. Users train the tool by marking the region(s) of interest on an image and assigning it a class. After training just a few sample images, the tool learns to reliably segment the right features, even with varied parts and complex backgrounds.

In-Sight 3800 vision system mounted above production line inspecting oil pumps

ViDi EL Classify

The ViDi EL Classify tool automatically identifies and sorts objects into classes based on user-defined features, characteristics, or defect types. Capable of discerning visually similar, but different objects, this tool enables you to classify defects into different categories and correctly identify parts with variation. Along with the ability to assign multiple classifications, you can set up multiple regions of interest to inspect different sections of your part.

In-Sight 3800 inspects various sections of first aid kiton processing line

ViDi EL Read

The ViDi EL Read tool deciphers a variety of text and font types using AI-based optical character recognition (OCR). It reads multi-line text, as well as characters against challenging backgrounds, including reflective, low-contrast, and non-flat surfaces. ViDi EL Read can also be quickly redeployed to handle new text and accommodate process variations. The tool offers two training modes to address character reading applications of varying complexity:

  • Pre-trained mode – allows you to read characters right out of the box for simple applications
  • User-trained mode – allows you to train characters to solve more complex applications
In-Sight 3800 reads lot codes and expiration dates of candy bags on conveyor belt

Accessories

Flexible hardware allows users to customize the In-Sight 3800 for any application, offering a solution that grows with your business. Choose from a variety of accessories to easily adapt to new parts and changes to the line, while keeping up with manufacturing demands, such as increased automation, faster line speeds, and higher quality standards.

Accessories - Diffuse dome cover
Dome Cover
Accessories - Mini torch cover
Multi Torch Cover
Accessories - Power cable Power Cables

Accessories - Ethernet cable

 
Ethernet Cables
Accessories - Universal bracket Universal Mounting Bracket Accessories: Converter mounting bracket
Converter Mounting Bracket
Accessories: Converter mounting brackets Flat surface mounting plate adapter for Multi Torch configuration Bandpass-filters-red Red Bandpass Filter
Bandpass-filters blue
Blue Bandpass Filter

Applications

In-Sight 3800 helps you lead with speed across all industries by automating a wide range of inspection applications, at the fastest speeds. With modular hardware and an extensive tool set, In-Sight 3800 offers an industry-agnostic solution that allows you to maximize throughput and improve the accuracy of your results, regardless of the task at hand.

Automotive and EV

EV Battery Pouch Inspection

Identify surface-level defects, such as scratches, dents and tears, and generate pass/fail results.

Connecting Rod Identification

Decipher hard-to-read text etched on metallic surfaces to ensure proper routing and traceability.

Gasket Quality Check

Determine whether parts are good or bad based on presence/absence of defects.

O-Ring Detection and Classification

Verify presence/absence of o-rings and classify them by color during assembly.

Spark Plug Gauging

Measure the distance between components to verify full assembly and prevent rework further downstream.

Tire Identification

Read DOT codes on low-contrast and reflective surfaces to identify parts.

 

Oil Pump Inspection

Segment sections in oil pumps and extract specific features to perform targeted inspections.

Spark Plug Gauging

Measure the distance between components to verify full assembly and prevent rework further downstream.

Car Door Inspection

Locate and segment different regions of car doors to check for defects during assembly.

EV Battery Pack Assembly Inspection

Detect edges and measure the distance between them to ensure correct sizing of EV battery pack assemblies.

Consumer Packaged Goods

Detergent Bottle Label Reading

Easily handle product changeovers by deciphering lot codes against backgrounds of different colors.

Makeup Palette Inspection

Detect presence/absence of contents and classify them by color to ensure proper assembly.

Robotic Guidance for Pick and Place

Guide robotic arms to pick and place assembled products into bins for final routing.

Soap Box Scent Classification

Identify different classes (scents) to ensure the correct one is attached to the packaging.

Electronics

Cable Pin Count

Count components to verify completeness and ensure proper functionality at time of use.

Smartphone Assembly Inspection

Detect presence/absence of components, based on varying brightness levels, during assembly.

Printed Circuit Board Classification

Extract different regions on a PCB and classify them to verify correct assembly.

Food and Beverage

Barcode Reading on Bottles

Read barcodes, even on curved surfaces, to ensure proper traceability.

Lot Code and Expiration Date Reading

Read lot codes and expiration dates, on uneven surfaces, to ensure product freshness and prevent recalls.

Juice Box Inspection

Detect and classify multiple defects, such as damaged or missing parts, on packaging.

Food Uniformity Inspection

Ensure shape uniformity of products moving down the line.

Multi-Pack Code Reading

Read lot codes on multiple products at the same time, even with variable positioning.

Aluminum Can Inspection

Detect and classify multiple types of defects on aluminum cans to ensure product integrity.

Logistics

Package Traceability

Read multiple lines of text, simultaneously, to ensure proper routing.

Pharmaceutical and Medical Device

Medical Device Code Reading and Text Recognition

Read 2D codes and lot numbers, at the same time, to properly route components for final assembly.

Vaccine Label Inspection

Perform on-line verification at high speeds to ensure product efficacy and meet regulatory compliance.

Test Tube Fill Level Detection

Detect and separate the liquid levels in test tube samples to verify correct segmentation.

Medical Device Code Reading

Read 2D codes and lot numbers across multiple products at the same time to properly track components.

Download Datasheet

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