In-Sight 7000 Series

Thương hiệu: COGNEX
Tình trạng: Còn hàng
Liên hệ

Features 

In-Sight 7000 Features

The In-Sight 7000 series is a full-featured, powerful vision system that performs fast, accurate inspections of a wide range of parts across all industries. Its compact footprint easily fits into space-constrained production lines and the unique, modular design is highly field-customizable to your application requirements. Along with the internal and external power/control lighting options, the In-Sight 7000 series also has a highly visible pass/fail LED indicator light ring around the camera body, making it easy to see the inspection status no matter where the system is installed.

The In-Sight 7000 series is available in monochrome and color models, in resolutions ranging from VGA to 5MP. Various tool configurations are available from the basic tool set of the In-Sight 7500 to the fully featured 7600, 7800, and 7900 models.

 

In-Sight 7000 color and grayscale

Enhanced performance keeps pace with increasing line speeds

You no longer have to choose between high-speed and industrial performance. With blazing fast acquisition and industry leading vision tools, including PatMax RedLine, SurfaceFX, OCRMax, PowerGrid, Hotbars, and color tools (color models only), the In-Sight 7000 vision system:

  • Quickly locates the part
  • Accurately performs the necessary inspections

 

Flexible design is field customizable to your application

When it comes to factory automation, one size rarely fits all. That's why the In-Sight 7000 is designed with Flexible Image Technology™ (FIT™), a wide selection of field-changeable and user-configurable lighting and optics allowing you to:

  • Customize the system for your exact application requirements
  • Optimize image formation
  • Minimize the need for expensive external lighting

 

 

Exploded view of In-Sight 7000 modular interchangeable accessories
In-Sight 7000 mounted beside conveyor belt inspecting small bottles

Full-featured system tackles a wide range of vision applications

The In-Sight 7000 vision system is thoughtfully engineered with the full suite of powerful Cognex vision algorithms and convenient features to help you solve your applications easily and reliably. This versatile system is ideal for inspecting automotive parts, consumer electronics and consumer products as well as automated manufacturing operations in other industries including food and beverage, pharmaceutical, aerospace, semiconductor and solar.

 

Continuous innovation

As a leader in the machine vision industry, Cognex is committed to continuous innovation and improvement. These 2nd generation In-Sight 7000 vision systems (In-Sight 7500/7600/7800/7900 series) build upon success of the original series with the latest technology and advanced algorithms for even faster and more powerful vision inspections.

Cognex easybuilder software screenshot example

 

Specifications

  7500 7501 7600 7800 7801 7802 7802P 7900 7901 7902 7902P 7905
Image Type Monochrome and color Mono- chrome Monochrome and color Mono- chrome Monochrome and color
Performance Factor 0.6x 1x 2.3x 2.5x
Job/Program Memory 7.2 GB on board + 8 GB on SD card
Image Processing Memory 512 MB SDRAM
Sensor Type CMOS, global shutter
Resolution (pixels) 640 x 480/ 800 x 6001 1280 x 1024 640 x 480/ 800 x 6001 1280 x 1024 1600 x 1200 1920 x 1200 640 x 480/ 800 x 6001 1280 x 1024 1600 x 1200 1920 x 1200 2448 x 2048
Acquisition Rate (fps) Mono- chrome 217/ 165 76 217/165 76 53 55 217/ 165 76 53 55 32
Color 135/100 45 135/100 45 33 n/a 135/100 45 33 n/a 17
HDR Support No Yes2 No Yes2
Lens Type C-mount, S-mount/M12, Autofocus
Light Options Internal light, DataMan 360 light, external light powered by In-Sight or external light independent power Internal light, external light powered by In-Sight or external light independent power
Internal Light Color Red, white, IR, or blue
Indicator LEDs SD card status, pass/fail LED, 360-degree viewing indicator ring, network LED and error LED
Built in IO 1 dedicated trigger in, 1 input, 2 outputs, 2 bi-directional/configurable, and RS-232.
Additional I/O available via external I/O modules: CIO-MICRO or CIO-1400
Power 24 VDC
Industrial M12 Connectors 3: Power and I/O, Ethernet, and External light power/control
Protection IP67 with internal light option or C-mount lens cover
Network Communications 1G (1000)/100/10 Mbps
Industrial Protocols OPC UA, EtherNet/IP with AOP, PROFINET Class B, iQSS, CC-Link IE Field Basic, SLMP/SLMP Scanner, Modbus TCP, IEEE 1588 (CIP Sync)
General Protocols TCP/IP, UDP, FTP, SFTP, Telnet, SMTP, RS-232

1 Software configurable

2 HDR supported on Monochrome models only

Note: All models (except 7500/7501) have full vision tool suite with PowerGrid, and Hotbars.

Software

In-Sight Explorer Software

All In-Sight vision systems use In-Sight Explorer EasyBuilder to set up and monitor machine vision inspections. The intuitive interface guides operators through a step-by-step setup process allowing both novice and experienced users to configure vision applications quickly and easily. 

The majority of applications can be solved using the point-and-click EasyBuilder interface, however should your application requirements change, the In-Sight spreadsheet provides you with ultimate control through direct access to the vision tools and communication options. Access to the spreadsheet not only provides programming flexibility to make essential adjustments, it also offers assurance that you will be able to solve any of your vision applications.

System validation

TestRun validation enables you to refine, test and verify inspection systems automatically.

Built-in communications

The Cognex Connect suite offers the widest range of built-in communication protocols that interface directly interface to any PLC, robot or HMI on your factory network.

In-Sight Explorer EasyBuilder interface

 

    In-Sight 7000 Software

     

    In-Sight Vision Tools

    In-Sight vision processing tools consist of functions that extract and process image features for further data analysis and decision making. The In-Sight vision toolset consists of:

    Blob Tools

    Blob tool count finds defect

    Blob tools are used to detect features have similar shades of grey scale. Blob is very useful for quantifying defect sizes or for locating features that do not have a repeatable shape. Blob can be used for monochrome and color images to quantify the amount of a particular color present.

    Edge & InspectEdge Tools

    Edge tools finds missing piece

    Edge tools are used to detect dark and light transitions on a part. Edge tool results can be used to measure distances and can also be used to inspect by counting the number of edges found. Edges can also be used to detect and measure circles and arcs. The InspectEdge tool tracks an edge of a part to inspect for defects.

    Flaw Detection Tools

    Flaw detection tool finding misprinted 0

    The Flaw Detection tools, including Flex Flaw and Surface Flaw, are used to inspect contours and the surface area of parts. These advanced technologies are able to adapt to variations in lighting and in part appearance.

    Geometry Tools

    Geometry tools on metal manufactured part

    Geometry tools are used to measure critical dimensions of a part with point-and-click simplicity. Angles, arcs, diameters and point-to-line distances use real world calibration to provide accurate and repeatable results.

    Histogram Tools

    Histogram tools on makeup pallet

    Histograms are used to inspect or monitor features of parts based on brightness.

    ID Tools

    ID tool reads vertical 1d barcode

    In-Sight features PowerGrid and Hotbars, the Industry leading algorithms for Barcode reading, that help achieve the highest read rates for 1D and 2D Barcodes, including challenging Direct Part Mark (DPM) codes.

    Image Filtering Tools

    Image tools inspecting spice cap

    Advanced image filtering is used to highlight features or remove features of parts before doing additional processing with other vision tools. For color cameras, true 24-bit color filters are available.

    Optical Character Recognition Tools

    OCR tools

    The OCV/OCR tool segments, extracts and trains fonts for optical character recognition (OCR) and optical character verification (OCV) of characters in an image. The font trainable tool accurately reads low-contrast or unevenly-spaced characters on confusing backgrounds.

    Pattern Matching Tools

    Pattern matching tools on complicated metal parts on busy background

    Locating a part accurately is the first step in most vision applications. Cognex's industry leading pattern matching technologies, such as PatMax RedLine, provide unmatched accuracy and robustness, even with rotation, scale and lighting variations.

    Color Pattern Matching Tool

    tools-color-patmax

    Color PatMax RedLine locates parts based on shape and color allowing you to not only locate the model but also find the specific color of the model trained. This tool runs on the color image to create a more robust pattern finding model.

    Color Tools

    Color tools identifying orange liquid

    Color tools are used to identify and inspect objects based on color data and also measure by evaluating the amount of color pixels present. Advanced color vision technology maintains accuracy even with lighting variations that can cause problems for traditional color vision systems.

    Visualization

     

    Mobile, platform-independent visualization

    In-Sight vision systems offers mobile, platform independent visualization for accessing HMIs (human machine interfaces) from anywhere on the network. A simple point-and-click interface allows customers to build highly interactive, web-based HMIs remotely accessible via a web browser over the network.

    In-Sight WebHMI on phone computer and tablet

     

    Accessories

    In-Sight 7000 Autofocus Accessory
    Autofocus lens

    Automatically moves in and out to focus on the target part eliminating manual intervention by the user. Ideal for inspecting parts on the same line that vary in size or distance from the lens, speeding up inspections and simplifying line changeover.

     
      In-Sight 7000 C-Mount
      C-mount lens

      Manually-adjusted, high-performance lens offers the most flexibility in terms of lens size, aperture and focus. Provides even resolution throughout the entire field of view, making this the most widely-used lens type.

      In-Sight Integrated Lighting Module
       
        Integrated lighting module

        Incorporates Flexible Image Technology (FIT) that optimizes image formation and minimizes the need for expensive external lighting. Field-changeable and user-configurable lighting and optics modules provide users with ultimate flexibility to customize the system for their application. Offers individually controlled diffuse illumination ideal for inspecting parts at varying working distances.

        In-Sight 7000 Imagemax
        High-powered integrated lighting module

        Offers individually controlled diffuse illumination ideal for inspecting parts at varying working distances.

        In-Sight 7000 Filters
         
          Filters

          Offers individually controlled diffuse illumination ideal for inspecting parts at varying working distances.

          In-Sight 7000 Covers
          Covers and integrated light module cover options

          Standard and extended C-mount lens covers are available for use when no integrated lighting module is required. Additionally, wider diameter C-Mount covers are available for the 5MP 7000 (IS7905). These covers are used for C-Mount lenses only, not with the integrated lighting module or autofocus module. Optional polarizing and clear (without diffuser) covers are available for use with the integrated lighting module.

          In-Sight 7000 Cables
          Cables

          X-coded, power I/O and external light cables available.

          In-Sight I/O Module
          I/O Modules

          The I/O Breakout Module provides easy connection of In-Sight systems to power, acquisition triggers, outputs, and serial devices. I/O Expansion Modules increase the number of I/O points available to In-Sight systems, and provide full RS-232 handshaking.

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